We have a modern infrastructure spread across a vast area and well equipped with all requisite tools and latest machines.
We can meet the bulk requirements of our clients within a specified time frame thanks to this hi-tech infrastructure. Our entire infrastructure is divided into various units such as manufacturing, quality assurance, r&d and warehousing which work in a perfect coordination to provide our clients a flawless range of polyethylene and polypropylene packaging bags. The world-class infrastructure is characterized by latest technology and an amiable working environment. The fully automated plant has a gcl cutting and stitching machine. We can produce 40 lakh bags per month. Our team of qualified technical and non-technical staffs have a lot of experience in the field. They are given regular training to stay up to date.
Tape extrusion
These units equipped with gravimetric dosing ; mixing unit, in line gear melt pump for uniform flow through clorene / edi die, long hot air oven for better molecular orientation even at higher line speed, hot oil unit for low shrinkage ; centralized computer system which allows various process parameters to be stored in memory as a recipe, which can be recalled immediately on request. These over qualified extrusion plants ensures that we produce tapes of high tensile strength with optimum elongation ; wide denier range with minimum possible var5iation which in turn is a prerequisite to produce quality; fabric for our buyers. this decisive extrusion technology comes alive in the skilled hands of our workforce to process over 115,000 kgs of polymer everyday on some 540,000 square feet of indoor production area. Tapes are wound by new generation inverter controlled cheese winders to produce even size bobbins; keeps uniform tension of tape throughout the bobbin. quality checks begin from tape-making. every lot produced is checked for its denier, strength, elongation and color.
Circular weaving
The wide range of circular weaving machine at Evergreen polypacks are equipped with microprocessor based loom controller, weft & warp break detection devices to produce over 750,000 meters length of fine & consistently even on the face of high quality fabric with almost negligible defect. Skilled workforce at Evergreen polypacks produces a wide range of consistent, astonishing & extensive collection of synthetic woven fabric, ranging 60 gsm to 200 gsm ready to be turned into small bags for broad application & fibc for stringent applications. Evergreen polypacks firmly believe in keeping the fabric contamination-free therefore utmost care is taken so that fabric does not carry foreign particle or even a speck of dirt. to achieve this high level of fabric cleanliness, the winding section of Evergreen polypacks is covered with the canopy of fabric.
Bag Conversion Line
The finishing section is planned for smooth workflow, neat & clean environment and equipped with cleaning blowers. the intelligent, trained & dedicated workforce works as a team to deliver consistent quality product. Over 500,000 small bags per day in addition to 10,000 fibc a day makeEvergreen polypacks one of the largest production facility for small bag and fastest emerging for quality fibc. offers the best quality bags on competitive rates & cost-effective solutions for bulk packaging. These packages are packed with great care. each batch of bags is packed in compact cuboids bales and fabric roll are stretch wrapped. which are duly marked. to be extra careful & the policy of adhering to quality, Evergreen polypacks has created additional layer of quality audit. where a team of professionals randomly check bags from duly baled – ready to go bags. any minor deviation in the drawn sample leads to entire lot to go back for re-inspection and segregation